ABB ACS800-104-0460-5+E205+Q950+V991 Drive System
Basic Parameters
Drive Unit: ACS800-104-0460-5

Power: 460kW (616HP)

Current: 510A

Voltage: 525-690V AC

Cooling: Liquid

Options
E205 Capacitor Bank

120,000μF, 900V DC

Q950 Cooler

12kW cooling capacity

V991 Protection

825V DC cutoff

Features
✔ DTC control technology
✔ SIL3 safety compliance
✔ Liquid-cooled design

ABB ACS800-104-0610-5+E205+V991 Drive System
Base Unit (ACS800-104-0610-5)
Power: 610kW (818HP)

Current: 590A

Voltage: 525-690V AC

Topology: IGBT PWM

Cooling: Liquid (standard)

Options
E205 Capacitor Bank

Capacity: 150,000μF

Voltage: 900V DC

V991 Protection Module

OVP: 825V DC cutoff

Response: <1ms

Certifications
CE, UL, cUL

EN 61800-3 (EMC)

SIL3 compliant

ABB ACS800-104-0610-5+Q967+V991 Industrial Drive Package
Core Specifications
Drive Model: ACS800-104-0610-5

Power: 610kW (818HP)

Current: 590A

Voltage: 525-690V AC (±10%)

Topology: IGBT PWM

Enclosure: IP00 (Open Type)

Key Options
Q967 Liquid Cooling Unit

Cooling Capacity: 18kW

Flow Rate: 15L/min

Pressure: 2.5bar max

V991 Overvoltage Protection

Threshold: 825V DC

Response Time: <1ms

Certifications
CE, cULus

EN 61800-3 (EMC)

SIL3 (Safety Integrity Level)

Key Parameters
Base Drive Unit (ACS800-104-0580-7)
Power: 580kW (777HP)

Current: 835A

Voltage: 525-690V AC (±10%)

Enclosure: IP00 (Open chassis)

Cooling: Liquid cooling

Included Options
E205 Electrolytic Capacitor Bank

Capacitance: 120,000μF

Voltage: 900V DC

Q967 Liquid Cooling Unit

Cooling Capacity: 15kW

Flow Rate: 12L/min

Pressure Drop: 1.5bar

V991 Voltage Protection Module

OVP Threshold: 825V DC

Response Time: <1ms

Certifications
CE, UL, cUL

EN 61800-3 (EMC)

SIL 3 (Safety)

Core Specifications
Drive Model: ACS800-04-0400-3

Power: 400kW (536HP)

Current: 578A

Voltage: 380-480V AC (±10%)

Enclosure: IP21 (NEMA 1)

Options Included
D150 Brake Chopper Unit

Braking Power: 150kW

Voltage: 725V DC

Peak Current: 300A (5s)

P901 Cabinet Mounting Kit

Material: Powder-coated steel

Cooling: Forced ventilation

Compatibility: ACS800-04 series

Certifications
CE, UL, cUL

EN 61800-3 (EMC)

RoHS compliant

Key Specifications
Electrical Parameters:

Voltage Rating: 230V AC (50/60Hz)

Max Continuous Voltage (Uc): 275V AC

Nominal Discharge Current (In): 10kA (8/20μs)

Impulse Current (Iimp): 25kA (10/350μs)

Voltage Protection Level (Up): ≤1.5kV

Protection Features:

Combined Protection: Meets Type 1+2 requirements (IEC 61643-11)

Thermal Disconnector: Automatic fail-safe mechanism

Visual Status Indicator: Green/Red window

Remote Signaling: Optional contact available

Mechanical Specifications:

Mounting: DIN rail (35mm)

Connection: 10mm² max wire size

Housing Material: Flame-retardant thermoplastic (UL94 V-0)

Dimensions: 90 x 70 x 65mm (WxHxD)

Weight: 0.35kg

Certifications & Standards
IEC 61643-11 (Type 1+2)

EN 61643-11 compliant

CE Marked

UL 1449 4th Edition Listed

RoHS & REACH compliant

Key Specifications
Electrical Parameters:

Power Rating: 37kW (50HP)

Output Current: 72A

Input Voltage: 380-480V AC (±10%), 3-phase

Frequency Range: 0-500Hz

Efficiency: >97.5%

Control Features:

Control Methods:

Scalar control (V/f)

Sensorless vector control

Built-in PID Controller

Automatic Energy Optimization

Protection Functions:

Motor thermal protection

Short circuit/ground fault protection

Overvoltage/undervoltage control

AIB (Advanced Inverter Braking)

Physical Specifications:

Enclosure: IP21 (NEMA 1)

Cooling: Fan-cooled

Dimensions: 278 x 483 x 245mm (WxHxD)

Weight: 15kg

Communication & I/O
Standard Interfaces:

2x Analog Inputs (0-10V/4-20mA)

1x Analog Output (0/4-20mA)

3x Digital Inputs

2x Relay Outputs

Optional Fieldbus:

PROFIBUS DP

Modbus RTU

BACnet MS/TP

Key Benefits
✔ Pump & Fan Optimization - Reduces energy consumption by up to 50%
✔ Easy Setup - Assisted start-up wizard
✔ Compact Design - Saves panel space
✔ Low Acoustic Noise - <70dB operation

Key Specifications
Power Characteristics:

Power Rating: 630kW (845HP)

Output Current: 850A (continuous)

Voltage Range: 380-480V AC (±10%)

Frequency: 50/60Hz (±5%)

Efficiency: >98% (typical)

Control Features:

Control Method: Direct Torque Control (DTC)

Speed Range: 0-100% (without encoder)

Speed Accuracy: ±0.1% of nominal speed

Response Time: <5ms

Protection Systems:

Short circuit protection (I²t)

Ground fault detection

Motor thermal overload

Input phase loss protection

Overvoltage/undervoltage control

Physical Specifications
Enclosure: IP21 (standard), IP54 (optional)

Cooling Method: Forced air (integrated fans)

Dimensions: 1800 × 800 × 400mm (W×H×D)

Weight: Approx. 450kg

Mounting: Floor-standing

Communication & Integration
Standard Interfaces:

PROFIBUS DP

Modbus RTU

Analog I/O (4xAI, 2xAO, 6xDI, 3xDO)

Optional Cards:

Ethernet/IP

DeviceNet

PROFINET

Environmental Ratings
Operating Temperature: 0°C to +40°C

Storage Temperature: -40°C to +70°C

Relative Humidity: <95% non-condensing

Altitude: <1000m without derating

Certifications & Compliance
Safety: UL, CE, cUL

EMC: EN 61800-3

Marine: DNV/GL, ABS

RoHS Compliant

Technical Specifications
Electrical Characteristics:

Input Voltage: 85-264V AC (47-63Hz) or 120-370V DC

Output: 24V DC ±1% regulated

Current Rating: 36A (continuous)

Power Rating: 864W

Efficiency: 94% (typical at full load)

Inrush Current: <40A (at 230V AC)

Protection Features:

Overvoltage protection (auto-reset)

Short-circuit protection (hiccup mode)

Overload derating curve

Thermal shutdown with auto-recovery

Physical Specifications:

Dimensions: 215 × 125 × 60mm (W×H×D)

Weight: 1.8kg

Cooling: Forced air (integrated variable-speed fan)

Mounting: DIN rail (EN 60715) or panel mount

Environmental Ratings:

Operating Temperature: -25°C to +70°C (with derating above +60°C)

Relative Humidity: 5-95% non-condensing

Altitude: 5000m (with derating above 2000m)

Vibration Resistance: 3g (10-150Hz)

Key Features
Advanced Power Management

Active PFC (PF>0.98)

Parallel operation capability (up to 3 units)

Remote sense compensation

Monitoring & Control

LED status indicators (power, fault, load share)

Signal contact for power good/failure

Remote on/off control

Industrial Durability

Conformal coated PCB

Corrosion-resistant terminals

Reinforced housing (IK08 impact resistance)

Certifications & Compliance
Safety: UL 60950-1, EN 62368-1

EMC: EN 61000-6-2, EN 61000-6-4

Marine: DNV-GL, ABS

Railway: EN 50155 (optional)

RoHS & REACH Compliant

Technical Specifications
Mechanical Specifications:

Frame Size: 100mm

Shaft Diameter: 28mm (keyed shaft)

Weight: 12.5kg

Protection Class: IP67 (standard)

Cooling: Natural convection (IC410)

Electrical Parameters:

Rated Power: 2.4kW

Rated Torque: 12Nm

Peak Torque: 36Nm (300% overload)

Speed Range: 0-3000 RPM

Voltage Class: 400V AC

Insulation Class: F (155°C)

Feedback System:

Integrated Encoder: 20-bit multi-turn absolute

Resolver: Backup feedback device

Signal Interface: DRIVE-CLiQ compatible

Thermal Characteristics:

Ambient Temperature: 0°C to +40°C

Max Winding Temp: 155°C (with thermal sensor)

Thermal Time Constant: 45 minutes

Key Features
High Dynamic Performance

Low rotor inertia (0.015kgm²)

300% overload capability

Optimized torque ripple (<2%)

Robust Construction

Reinforced bearings (L10 life: 30,000h)

Corrosion-resistant housing

Sealed connectors

Safety & Monitoring

Integrated thermistor (PTC/KTY)

Vibration monitoring interface

STO (Safe Torque Off) ready

Compatibility
Robot Models: IRB 4600/IRB 6600 series

Controllers: IRC5 with DSQC series drives

Software: RobotWare 5.0 and later

Certifications
CE Marked

UL Listed

ISO 9409-1 mechanical interface

EMC: EN 61800-3