Core Components
ACD880-104-0600A-7 Main Drive Unit

Power Stage:

Current Rating: 600A continuous

Voltage Class: 380-500V AC (±10%)

Topology: Active Front End (AFE) with IGBT technology

Efficiency: 98.2% typical at full load

Performance Features:

<3% current harmonics (THID)

0.99 displacement power factor

Regenerative braking capability

C252 Advanced Control Panel

7" multi-touch HMI with 1280×800 resolution

Dual-core processor for real-time visualization

Integrated web server for remote access

8GB non-volatile memory for data logging

E205 High-Precision Encoder Interface

Supports 24-bit absolute encoders

250kHz update rate

Dual-channel safety-rated position feedback

Technical Highlights
✔ Precision Motion Control

Speed regulation: ±0.01% of base speed

Torque ripple: <2% of rated torque

Advanced anti-cogging algorithms

✔ Smart Energy Management

Regenerative energy recovery

Automatic power factor correction

Energy consumption monitoring (kWh/MWh)

✔ Industrial Connectivity

Standard interfaces:

2× PROFINET IRT (TSN-ready)

1× EtherNet/IP

OPC UA Pub/Sub

✔ Safety Systems

SIL3/PL e safety functions:

Safe Torque Off (STO)

Safe Stop 1 (SS1)

Safe Limited Speed (SLS)

Mechanical Specifications
Main Drive Dimensions: 600×800×400mm (W×H×D)

Cooling Requirements: Forced air (2000m³/h minimum)

Ambient Conditions:

Operation: 0°C to +45°C (derating above +40°C)

Storage: -25°C to +70°C

Humidity: 5-95% non-condensing

Certifications & Compliance
Safety: ISO 13849-1, IEC 62061

EMC: EN 61800-3 Category C4

Marine: DNV GL, ABS, LR

Explosive Atmospheres: ATEX II 3G Ex ec nC IIC T4 Gc

Technical Specifications
Parameter Specification
Output Current 246A continuous
Power Rating 132kW (400V 4-pole motor)
Input Voltage 3-phase 380-480V AC (±10%), 50/60Hz
Overload Capacity 110% for 60s (heavy-duty) / 150% for 3s
Efficiency >97.5% at full load
Enclosure IP21 (NEMA 1 equivalent)
Advanced Technical Features
1. Enhanced Motor Control

Flux-optimized V/f control with automatic slip compensation

Low-speed torque boost (0.5Hz @ 150% torque)

Advanced sequencing for pump cascading systems

2. Intelligent Protection System

Multi-level I²t thermal modeling (motor + drive)

Real-time bearing current monitoring

Integrated DC bus overvoltage suppression

3. Industrial Connectivity

Dual-port RS485 Modbus RTU (isolated)

Optional PROFIBUS DP-V1 (3.5Mbps)

BACnet MS/TP protocol for HVAC integration

Mechanical Design
Dimensions: 350(W) × 450(H) × 250(D) mm

Cooling System: Intelligent fan control with dust-proof design

Installation: Wall-mounted or floor-standing (200mm minimum clearance)

Weight: 38kg (without options)

Application-Specific Capabilities
For Pumping Systems:

Automatic cavitation prevention logic

Sleep/wake function for demand-based operation

Duty rotation for multi-pump installations

For Ventilation:

Fireman's override functionality

Airflow calculation via differential pressure input

Night purge cycling capability

Compliance & Certifications
Safety: SIL2 compliant (with appropriate configuration)

EMC: EN 61800-3 Category C3

Marine: DNV-GL type approval (optional)

Climate: Operates at -15°C to +50°C (with derating)

Key Specifications
Parameter Specification
Output Current 246A
Rated Power 132kW (400V, 4-pole motor)
Input Voltage 3-phase 380-480V AC (±10%), 50/60Hz
Enclosure IP21 (open chassis)
Control Methods Sensorless Vector Control (SLVC)
Overload 110% for 60 seconds (heavy-duty rating)
Communication Modbus RTU standard + optional fieldbus
Technical Highlights
✔ High-Efficiency Design

98% typical efficiency at full load

Automatic energy optimization for variable torque loads

✔ Advanced Protection Features

I²t motor thermal protection

Built-in DC choke (harmonic mitigation)

Ground fault and short-circuit protection

✔ Industrial-Grade Construction

Reinforced cooling system with temperature-controlled fans

-10°C to +40°C operation (with derating above 40°C)

Compact footprint for power class (WxHxD: 350×450×250mm)

✔ Smart Control Capabilities

Built-in PID controller with auto-tuning

Customizable application macros

Predictive maintenance monitoring

Key Specifications
Parameter Specification
Output Current 125A
Rated Power 55kW (400V, 4-pole motor)
Input Voltage 3-phase 380-480V AC (±10%), 50/60Hz
Enclosure IP21 (open chassis)
Control Methods Sensorless Vector Control (SLVC) & V/f control
Overload 150% for 60 seconds
Communication Modbus RTU (RS485) standard
Advanced Features
✔ Energy Optimization Technology

Automatic load adaptation with up to 50% energy savings

ABB's proprietary Adaptive Programming for pumps and fans

✔ Robust Motor Protection

I²t thermal overload protection

Short-circuit, ground fault, and phase loss protection

Motor stall prevention

✔ Intelligent Control Interface

LCD keypad with 8 language options

Quick start-up wizard with application macros

✔ Process Control Capabilities

Built-in PID controller with auto-tuning

Customizable acceleration/deceleration ramps

✔ Industrial-Grade Design

Compact dimensions: 255 x 245 x 220mm (WxHxD)

Wide operating temperature: -10°C to +50°C

Forced cooling with temperature-controlled fan

Model Number Breakdown
ACS510: Series designation

01: IP21 protection level

125A: 125A output current rating

4: 400V voltage class (380-480V)

Key Specifications
Parameter Specification
Output Current 25A
Rated Power 11kW (400V, 4-pole motor)
Input Voltage 3-phase 380-480V AC (±10%), 50/60Hz
Enclosure IP21 (open chassis)
Control Methods Sensorless Vector Control (SLVC) & V/f control
Overload 150% for 60 seconds
Communication Modbus RTU (RS485) standard
Advanced Features
✔ Energy-Saving Optimization

Automatic adaptation to load changes

Up to 50% energy reduction in variable torque applications

✔ Comprehensive Motor Protection

Thermal overload protection (I²t monitoring)

Short-circuit, phase loss, and ground fault protection

✔ User-Friendly Interface

LCD keypad with multilingual support (8 languages)

Quick start-up wizard for fast commissioning

✔ Integrated Process Control

Built-in PID controller for pressure/flow/temperature regulation

Customizable application macros

✔ Compact & Robust Design

Dimensions: 198 x 145 x 175mm (WxHxD)

Operating temperature: -10°C to +50°C

Model Number Decoding
ACS510: Series name (ABB's general-purpose drives)

01: IP21 enclosure rating

025A: 25A output current

4: 400V voltage class (380-480V)

Technical Specifications
Parameter Specification
Output Current 72A
Rated Power 37kW (400V 4-pole motor)
Input Voltage 3-phase 380-480V AC (±10%), 50/60Hz
Enclosure IP21 (open chassis)
Control Methods Sensorless Vector Control (SLVC) & V/f control
Overload 150% for 60 seconds
Communication Modbus RTU (standard), optional fieldbus
Key Features
✔ Energy Optimization

Automatic adaptation to load changes

Energy savings up to 50% in pump/fan applications

✔ Advanced Motor Protection

Thermal overload protection (I²t)

Short-circuit, ground fault, and phase loss protection

✔ User-Friendly Operation

LCD keypad with multilingual interface

Quick start-up wizard

✔ Process Control

Built-in PID controller

Customizable application macros

✔ Compact & Robust

Space-saving design (220 x 190 x 195mm)

-10°C to +50°C operating range

Model Number Breakdown
ACS510: Series name

01: IP21 enclosure

072A: 72A output current

4: 400V voltage class

Key Specifications
Parameter Specification
Output Current 180A
Rated Power 90kW (400V, 4-pole motor)
Input Voltage 3-phase 380-480V AC (±10%), 50/60Hz
Enclosure IP21 (open chassis)
Overload 150% for 60 seconds
Control Flux-optimized V/f & DTC (Optional)
Advanced Features
✔ Dynamic Motor Control - Optional Direct Torque Control (DTC) for superior low-speed performance
✔ Heavy-Duty Design - Industrial-grade components for 24/7 operation
✔ Smart Cooling - Temperature-controlled fan with dust-proof design
✔ Multi-Protocol Support - Built-in Modbus RTU + optional fieldbus cards (PROFIBUS, DeviceNet)
✔ Advanced Sequencing - Built-in PLC functionality with 3 programmable macros

Technical Highlights
Application-Specific Profiles: Pre-configured for pumps, fans, conveyors, and cranes

Harmonic Mitigation: Optional DC choke or line filter available

Safety: STO (Safe Torque Off) compliant

Environmental: Operates at -15°C to +50°C (with derating)

Model Designation
ACS550: ABB's industrial drive series

01: IP21 enclosure (NEMA 1 equivalent)

180A: 180A output current

4: 400V voltage class

Key Specifications:

Output Current: 46A

Rated Power: 22kW (for 400V 4-pole motor)

Input Voltage: 3-phase 380-480V AC (±10%), 50/60Hz

Enclosure Rating: IP21 (open chassis)

Control Methods: Sensorless Vector Control (SLVC) & V/f control

Overload Capacity: 150% for 60 seconds

Communication Protocol: Built-in Modbus RTU (RS485)

Advanced Features:

Energy Optimization: Automatic adaptation to load changes for maximum efficiency in variable torque applications

Intelligent Motor Protection: Comprehensive safeguards including thermal overload, short-circuit, and phase-loss protection

User-Friendly Interface: LCD keypad with multilingual support (8 languages) and quick-start wizard

Integrated PID Controller: Enables precise process control for pressure, flow, and temperature regulation

Compact Design: Space-efficient footprint for cabinet installation

Fieldbus Connectivity: Supports optional PROFIBUS DP and BACnet modules

Model Number Decoding:

ACS510: Series designation

01: IP21 enclosure type

046A: 46A output current rating

4: 400V voltage class (380-480V)

Technical Specifications
Parameter Specification
Output Current 17A
Rated Power 7.5kW (400V, 4-pole motor)
Input Voltage 3-phase 380-480V AC (±10%), 50/60Hz
Enclosure IP21 (open chassis)
Control Methods Sensorless Vector Control (SLVC) & V/f control
Overload 150% for 60 seconds
Communication Built-in Modbus RTU (RS485)
Key Features
✔ Energy Optimization - Automatic energy-saving algorithm for pumps and fans
✔ Advanced Protection - Motor thermal protection, short-circuit, and phase loss safeguards
✔ User-Friendly Interface - LCD keypad with multilingual support (8 languages)
✔ Integrated PID Controller - For closed-loop process control
✔ Compact Design - Space-saving for easy cabinet installation
✔ Fieldbus Options - Supports PROFIBUS DP and BACnet via optional modules

Model Number Breakdown
ACS510: Series name

01: IP21 enclosure

017A: 17A output current

4: 400V class (380-480V)

Technical Specifications
Parameter Specification
Output Current 88A
Rated Power 45kW (400V, 4-pole motor)
Input Voltage 3-phase 380-480V AC (±10%), 50/60Hz
Enclosure Class IP21 (open chassis)
Control Methods Sensorless Vector Control (SLVC) & V/f control
Overload Capacity 150% for 60 seconds
Communication Modbus RTU (standard), optional PROFIBUS/BACnet
Key Features
✔ Advanced Energy Optimization - Auto-tuning for maximum efficiency in variable torque applications
✔ Robust Motor Protection - Comprehensive safeguards including thermal, overcurrent, and phase loss protection
✔ Intuitive Control Interface - Multilingual LCD keypad with quick-start wizard
✔ Built-in PID Controller - For precise process regulation (pressure, flow, temperature)
✔ Compact Footprint - Space-efficient design for cabinet installation
✔ Fieldbus Connectivity - Expandable communication options for system integration

Model Identification
ACS510: Series designation (ABB's general-purpose drive family)

01: IP21 protection level

088A: 88A output current rating

4: 400V voltage class (380-480V AC)