Key Specifications
1. Core Functions
Signal conditioning for analog/digital I/O

Real-time monitoring of system parameters

Communication interface for ABB control networks

2. Technical Parameters
Power Supply: 24V DC ±10%

Operating Temperature: -25°C to +70°C

Communication Protocols:

PROFIBUS DP

MODBUS RTU

Ethernet (optional)

Isolation Voltage: 1500V AC

3. Physical Characteristics
Dimensions: 120 x 80 x 40mm

Mounting: DIN rail

Protection Class: IP20

Key Parameters
Electrical Specifications
Input Power: 24V DC (18-30V)

Power Consumption: 5W max

Isolation: 1500V AC (channel-to-channel)

Communication
PROFIBUS DP: 12Mbps, V1 compliant

RS-485: MODBUS RTU @ 115.2kbps

Ethernet: Optional 10/100Mbps

Environmental
Operating Temp.: -40°C to +70°C

Humidity: 5-95% non-condensing

Protection: IP20 (IP65 with enclosure)

Mechanical
Dimensions: 110 x 75 x 35mm

Weight: 300g

Mounting: DIN rail (TS35)

Certifications
CE, UL, DNV-GL

RoHS/REACH compliant

Technical Specifications
Electrical Characteristics:

Input Voltage: 24V DC ±10%

Power Consumption: 15W typical

Processor: Dual-core 32-bit RISC controller

Memory: 2MB Flash, 512KB RAM

Signal Isolation: 2500V RMS optical isolation

Functional Features:

Real-time drive control algorithms

Dual-channel encoder interface (TTL/HTL)

16-bit analog I/O resolution

On-board temperature monitoring

Vibration-resistant component mounting

Communication Interfaces:

2x RS485 (Modbus RTU)

1x CANopen 2.0B

Ethernet port (10/100Mbps)

Fiber-optic interface (optional)

Environmental Specifications
Operating Temperature: -25°C to +70°C

Relative Humidity: 5-95% non-condensing

Protection Class: IP20 (board), IP54 (with enclosure)

EMC Immunity: EN 61000-6-2 Class A

Certifications & Compliance
Safety: EN 61800-5-1

EMC: EN 61800-3 Category C3

Marine: DNV GL type approved

RoHS & REACH compliant

Key Specifications
Electrical Parameters:

Input Voltage: 110-240V AC (50/60Hz) ±15%

Output: 24V DC ±1% regulated

Power Rating: 120W continuous

Efficiency: >92% (typical load)

Inrush Current: <25A (at 230V AC)

Protection Features:

Short-circuit protection (auto-recovery)

Overvoltage clamp (30V max)

Overtemperature shutdown

Redundant diode protection

Mechanical Design
Compact dimensions: 150 x 75 x 120mm (WxHxD)

Conformal coated PCB for moisture resistance

DIN-rail mounting (TS35/7.5/15)

Natural convection cooling (no fan)

Vibration resistant: 5g (10-150Hz)

Certifications & Compliance
Safety: UL 508/EN 61800-5-1

EMC: EN 61000-6-2/6-4

Marine: DNV-GL certified (optional)

Operating Altitude: 2000m max

Key Features & Specifications
1. Brake Control Performance
Voltage Rating: 24V DC ±10%

Max Current Output: 2.5A (per channel)

Brake Release Delay: <10ms

Brake Engagement Time: Configurable 5-100ms

Dual-channel Safety Circuit (EN ISO 13849-1 PLd)

2. System Integration
Direct compatibility with ABB IRC5 robot controllers

Plug-and-play installation for ABB servo motors

Status feedback via DeviceNet/EtherCAT

LED indicators for power, fault, and brake status

3. Robust Design
Operating Temperature: -10°C to +50°C

Protection Class: IP20 (IP65 with optional housing)

Vibration Resistance: 5g (10-500Hz)

MTBF: >100,000 hours

4. Safety & Diagnostics
Safe Torque Off (STO) compliant

Short-circuit/overload protection

Real-time brake wear monitoring

Predictive maintenance alerts

Certifications & Compliance
CE, UL, cUL

ISO 13849-1 PLd (Safety)

EN 61800-5-2 (Functional Safety)

RoHS & REACH

Ordering Information
Part Number: 3HAC044168-001/05

Compatible Motors:

ABB IRB 6700/2600 series robots

ES/ER servo motor series

Key Features
I/O Configuration

16 digital inputs (24V DC, sink/source configurable)

16 digital outputs (transistor, 0.5A per point)

Group isolation (4 channels per isolation group)

LED status indication for all channels

Communication & Integration

Built-in PROFIBUS DP interface (up to 12Mbps)

Direct backplane connection for AC500 PLC systems

Plug-and-play with ACS880 drive cabinets

Configuration via Automation Builder software

Technical Specifications

Supply voltage: 24V DC (18-30V range)

Power consumption: 5W typical

Operating temperature: -25°C to +60°C

Protection class: IP20 (panel-mounted)

Shock resistance: 15g (11ms duration)

Vibration resistance: 2g (10-150Hz)

Advanced Functions

Input filtering (software configurable)

Output pulse stretching

Diagnostic data reporting

Hot-swappable design

Certifications & Compliance
CE Marked

UL Listed

RoHS & REACH compliant

Marine certification (optional)

Complies with:

EN 61131-2 (Programmable controllers)

EN 61800-5-1 (Safety requirements)

Ordering Information
ABB Part Number: GJR2390200R1310

Model Designation: 83SR04E-E

Package Includes:

I/O module

Terminal blocks

Mounting accessories

Quick start guide

Key Components
FS225R12KE3 IGBT Module

Voltage rating: 1200V

Current rating: 225A (continuous)

Low V_CE(sat) for high efficiency

Press-pack design for optimal thermal performance

AGDR-71C Gate Driver Unit

Isolated DC/DC converter (15V output)

Advanced short-circuit protection

Active clamping function

Fiber-optic interface for control signals

Technical Specifications
Power Module Characteristics
Parameter Specification
Collector-Emitter Voltage 1200V
Collector Current (25°C) 225A
Collector Current (80°C) 175A
Switching Frequency Up to 5kHz
Thermal Resistance 0.12 K/W
Weight 420g
Driver Unit Features
Isolation Voltage: 4000V RMS

Propagation Delay: <500ns

Supply Voltage: 24V DC ±10%

Operating Temperature: -40°C to +85°C

Protection Functions:

DESAT detection

Soft shutdown

Under-voltage lockout (UVLO)

System Integration
Direct replacement for legacy power stacks in ACS800 drives

Plug-and-play installation with pre-configured cabling

Compatible with:

ABB ACS880-07 cabinets

ACS800-07/17 series

Custom power converter designs

Key Features & Technical Specifications
1. Communication Capabilities
Dual-channel interface for robust system connectivity

Supports PROFIBUS DP-V1 (standard)

Optional protocols: PROFINET, Modbus TCP, EtherNet/IP (via configuration)

Baud rate: Up to 12 Mbps (auto-negotiation supported)

2. System Integration
Plug-and-play installation with ACS880 multidrive cabinets

Direct connection via internal drive bus (no external wiring required)

Compatible with ABB Drive composer and Automation Builder for easy configuration

3. Technical Specifications
Power supply: 24V DC (sourced from drive unit)

Operating temperature: -25°C to +55°C (-13°F to +131°F)

Protection class: IP20 (standard), IP65 with optional enclosure

EMC immunity: Complies with EN 61800-3

4. Diagnostic & Maintenance Features
Multi-color LED indicators for real-time status monitoring

Detailed fault logging with timestamp recording

Hot-swappable design (minimizes system downtime)

5. Safety & Reliability
Built-in galvanic isolation for noise immunity

Redundant communication paths for critical applications

SIL2 compliant (when used in appropriate safety configurations)

Key Features & Specifications
1. I/O Configuration & Flexibility
16 Digital Inputs (24V DC, galvanically isolated)

8 Digital Outputs (Relay/Transistor configurable)

4 Analog Inputs (±10V, 0-20mA, jumper-selectable)

2 Analog Outputs (0-10V, 4-20mA)

2. Communication & Integration
PROFIBUS DP (standard, up to 12 Mbps)

Optional PROFINET, Modbus RTU/TCP (via add-on modules)

Plug-and-play with ABB ACS880 drives

Compatible with AC500 PLC systems

3. Robust Design & Reliability
Operating Voltage: 24V DC (±10%)

Temperature Range: -25°C to +70°C (-13°F to +158°F)

Protection Class: IP20 (IP65 with optional enclosure)

EMC Compliance: EN 61000-6-2 (Industrial immunity)

4. Diagnostics & Maintenance
LED status indicators per channel

Hot-swappable for reduced downtime

Fault logging via ABB Automation Builder software

Key Features
Expanded I/O Capacity

16 digital inputs (24V DC)

8 digital outputs (relay or transistor options)

4 analog inputs (±10V/0-20mA)

2 analog outputs (0-10V/4-20mA)

Advanced Connectivity

PROFIBUS DP interface (standard)

Optional PROFINET/DeviceNet protocols

Backplane connection for modular expansion

Technical Specifications

Power supply: 24V DC ±10%

Operating temperature: -25°C to +70°C

Protection class: IP20 (higher available with optional housing)

EMC immunity: EN 61000-6-2

System Integration

Plug-and-play with ABB ACS880 drives

Compatible with AC500 PLC systems

Configurable via ABB Automation Builder

Diagnostic Features

Per-channel status indication LEDs

Comprehensive fault reporting

Hot-swappable design (reduces downtime