Features High-precision measurement: It can accurately measure the load, provide reliable data support, and ensure the stability of the production process and the consistency of product quality. The response speed is fast, and the change of the material tension is reflected in real time. High reliability design: Materials and processes: Manufactured with high quality materials and advanced processes, with long life and low maintenance requirements. Environmental adaptability: fully welded stainless steel capsule + IP67 protection, more than 5 years of service life in the harsh environment filled with acid mist.Intelligent control function: Automatic correction: Built-in intelligent control unit, with automatic correction function, can adjust the measurement error in real time and improve the measurement accuracy. Remote monitoring and early warning: support remote monitoring and fault early warning. When the tension exceeds the set range, the system can give an alarm in time and take corresponding measures.Strong compatibility: System integration: Modular design supports rapid integration into existing industrial automation systems. Communication protocol: compatible with a variety of control systems and communication protocols, such as Ethernet, Modbus, etc to facilitate data exchange and collaboration with other equipment.Ease of use: Easy to install: floor/wall/ceiling three-way fixed, easy to install. Wiring identification: the shielded wire shall be marked with SG terminal to prevent misconnection. Application scenario Paper industry: monitor paper tension in real time, prevent paper breakage and wrinkles, and improve production efficiency. It is applied to the anti-floating belt of the pickling line and is linked with the magnetic powder brake to adjust the tension of the steel belt in real time to avoid acid splashing.Textile industry: to ensure uniform fabric tension and improve product quality. The tension of each zone is synchronously detected on the 8-color gravure press, and the overprint error is locked within ± 0.1mm. Metal processing: precise control of strip tension during rolling to ensure product accuracy. Applied to the production of cold-rolled steel strips, calibrated for force aesthetics.Film and cable production: Material tension is monitored on high-speed production lines to avoid quality problems caused by tension deviations. With the ABBMillmate controller, the taper tension gradient is achieved, so that the film is rolled like a rock without indentation. Logistics and transportation: monitor the material tension on the lifting device or crane to ensure safe handling.Testing and measurement: testing the strength, durability and other characteristics of materials in the laboratory and testing environment. Aerospace: monitor the tension of ropes, rigging, etc. In the field of ships, aircraft, etc. To ensure safety and reliability. Intelligent factory transformation: replace the mechanical tension arm, directly output 4-20mA signal to PLC, and the transformation cost is less than 20,000 yuan. Through the analysis of tension fluctuation spectrum, the bearing is blocked 48 hours in advance and the downtime is reduced.Combined use case with Millmate controller: in film production, the taper tension gradient is achieved to optimize the winding effect. Intelligent factory integration: access PLC through Ethernet or Modbus protocol to realize remote monitoring and data analysis, and realize predictive maintenance in combination with Internet of Things technology.Technical advantages and expansibility Technical advantages: The combination of differential transformer technology and temperature self-compensation ensures signal stability over a wide temperature range. Future expansion: Support industry 4.0 architecture, which can be integrated into the cloud platform to achieve real-time analysis of production data and decision support.