Key Specifications

System Configuration: Multi-drive cabinet solution

Input Voltage: 480V AC 3-phase (±10%)

Input Current: 770A

Power Range: Typically 400-600HP (exact rating depends on configuration)

Frequency Range: 48-63Hz input / 0-300Hz output

Control Technology: Direct Torque Control (DTC)

Efficiency: >98% at full load

3. Technical Features

Advanced Motor Control:

ABB's proprietary Direct Torque Control technology

±0.1% speed accuracy without encoder

200% starting torque capability

Built-in motor thermal protection

System Architecture:

Common DC bus configuration

Includes line-side converter unit

Intelligent cooling system

Pre-configured power cabinet

Protection & Safety:

Short-circuit protection

Ground fault monitoring

Overvoltage/undervoltage protection

Safe torque-off functionality (STO)

4. Physical Characteristics

Cabinet Dimensions: Customizable (typically 2000+ mm height)

Weight: Approximately 800-1200kg (depending on configuration)

Cooling Method: Forced air or liquid cooling options

Enclosure Rating: Typically IP21 or IP42 (custom options available)

Ambient Temperature: 0°C to +40°C (with derating above +40°C)

5. Control & Communication

Standard control panel included

Multiple fieldbus options:

PROFIBUS DP

Modbus RTU/TCP

DeviceNet

Ethernet/IP

PC interface for configuration and monitoring

Main Drive Unit: ACS800-104-0400-7 (400A capacity)

Control Options:

+C123: Extended encoder module

+C124: Fieldbus adapter (PROFIBUS DP)

+C126: I/O extension module

Protection Options:

+E205: Advanced EMI filter

+E213: Duplex communication module

Monitoring Option: +V991: Condition monitoring module

2. Core Specifications

Model Designation: ACS800-104-0400-7

Rated Current: 400A

Power Range: 250-315kW (335-420HP) @ 400V

Input Voltage: 3-phase 380-500V AC (-15%/+10%)

Control Technology: Direct Torque Control (DTC)

Overload Capacity: 1.5× rated current for 60 sec

3. Option Package Details

+C123: Extended Encoder Module

Supports absolute/inc. encoders

17-bit resolution

Sin/Cos 1Vpp interface

+C124: PROFIBUS DP Adapter

DP-V1 protocol support

12Mbps communication speed

Profile 3.0 compliant

+C126: I/O Extension Module

4 analog inputs (0-10V/4-20mA)

4 relay outputs

8 digital inputs/4 digital outputs

+E205: Advanced EMI Filter

Meets EN 61800-3 C2/C3

Reduces RFI emissions by 20dB

Integrated choke design

+E213: Duplex Communication

Redundant communication paths

Dual-port Ethernet support

<1ms switchover time

+V991: Condition Monitoring

Vibration monitoring

Temperature tracking

Predictive maintenance alerts

4. Performance Features

Motor Control:

±0.1% speed accuracy (with encoder)

200% starting torque

Adaptive motor tuning

System Integration:

Dual-channel safety (STO, SS1)

Web server interface

Energy consumption monitoring

5. Physical Specifications

Cabinet Dimensions: 800×2000×600mm (W×H×D)

Weight: ~450kg (complete system)

Cooling: Forced air (IP21) or liquid cooling options

Ambient Temp: 0°C to +40°C (with derating)

Key Parameters
Core Drive
Power: 440kW (590HP)

Input: 3-phase 525-690V AC (±10%)

Output: 530A

Control: DTC (Direct Torque Control)

Overload: 110% continuous

Modules
E205 I/O Extension

+4AI (2x 0-10V, 2x 4-20mA)

+4DI, +2RO

Q950 Liquid Cooling

Cooling capacity: 440kW

Flow rate: 35L/min

V991 Backup Module

Stores 10 parameter sets

<5min drive replacement

Performance
Speed accuracy: ±0.1%

Torque accuracy: ±1%

Switching freq.: 1-4kHz

Physical
Drive Dimensions: 900×2200×600mm

Cooling Unit: 600×900×400mm

Total Weight: 680kg

IP Rating: IP00 (cabinet-mounted)

Certifications
CE, UL, cUL

SIL3/PL e

Key Specifications
Parameter Value
Power Rating 160 kW (215 HP)
Input Voltage 3-phase 380-500V AC (±10%)
Output Current 300 A
Overload 110% continuous
Control Method DTC (Direct Torque Control)
Cooling Method Liquid (Q950 unit)
System Components
ACS800-104-0175-5 Drive

DTC technology (±0.1% speed accuracy)

Built-in EMC filter

IP00 enclosure (cabinet-mounted)

Q950 Cooling Unit

Cooling capacity: 160kW

Flow rate: 25L/min

Integrated temperature control

Technical Highlights
✔ Precision Control

Torque accuracy: ±1%

Automatic motor adaptation

Flying start function

✔ Thermal Management

Maintains optimal operating temperature

Reduced audible noise (<65dB)

50°C ambient capability

✔ Connectivity

RS485 (Modbus RTU) standard

Optional fieldbus adapters

Physical Specs
Drive Dimensions: 482×800×350mm

Cooling Unit Dimensions: 600×900×400mm

Total Weight: 210kg

Certifications
CE

UL

cULus

IEC 61800-3

Key Parameters
Core Drive
Power: 440kW (590HP)

Input: 3-phase 525-690V AC (±10%)

Output: 530A

Control: DTC (Direct Torque Control)

Overload: 110% continuous

Modules
E205 I/O Extension

+4 analog inputs (2x 0-10V, 2x 4-20mA)

+4 digital inputs

+2 relay outputs

V991 Backup Module

Stores 10 parameter sets

Enables <5min drive replacement

Performance
Speed accuracy: ±0.1%

Torque accuracy: ±1%

Switching freq.: 1-4kHz

Physical
Dimensions: 900×2200×600mm (W×H×D)

Weight: 380kg

Cooling: Liquid (10L/min flow required)

IP Rating: IP21

Certifications
CE, UL, cUL

SIL3/PL e

Key Parameters
Core Drive
Power: 580kW (777HP)

Input: 3-phase 525-690V AC (±10%)

Output: 700A

Control: DTC (Direct Torque Control)

Overload: 110% continuous

Modules
E205 I/O Extension

+4 analog inputs (2x 0-10V, 2x 4-20mA)

+4 digital inputs

+2 relay outputs

V991 Backup Module

Stores 10 parameter sets

Enables <5min drive replacement

Performance
Speed accuracy: ±0.1%

Torque accuracy: ±1%

Switching freq.: 1-4kHz

Physical
Dimensions: 900×2200×600mm (W×H×D)

Weight: 420kg

Cooling: Liquid (12L/min flow required)

IP Rating: IP21

Certifications
CE, UL, cUL

SIL3/PL e

Key Parameters
Core Drive
Power: 400kW (536HP)

Input: 3-phase 525-690V AC (±10%)

Output: 480A

Control: DTC (Direct Torque Control)

Overload: 110% continuous

Modules
E205 I/O Extension

+4 analog inputs (2x 0-10V, 2x 4-20mA)

+4 digital inputs

+2 relay outputs

V991 Backup Module

Stores 10 parameter sets

Fast drive replacement

Performance
Speed accuracy: ±0.1%

Torque accuracy: ±1%

Switching freq.: 1-4kHz

Physical
Dimensions: 900×2200×600mm (W×H×D)

Weight: 350kg

Cooling: Liquid

IP Rating: IP21

Certifications
CE, UL, cUL

SIL3/PL e

Key Parameters
Core Drive
Power: 45kW (60HP)

Input: 3-phase 525-690V AC (±10%)

Output: 60A

Control: DTC (Direct Torque Control)

Overload: 150% for 60s

Modules
N671 Encoder Interface

Supports incremental encoders

Resolution: Up to 4096 ppr

Protocols: RS422/TTL

P901 Brake Chopper

Braking power: 45kW cont.

Peak: 67.5kW (60s)
Requires external resistor

Performance
Speed accuracy: ±0.01% (with encoder)

Torque accuracy: ±1%

Switching freq.: 1-12kHz

Physical
Dimensions: 482×800×350mm (H×W×D)

Weight: 45kg

Cooling: Forced air

IP Rating: IP21

Certifications
CE, UL, cUL

SIL3/PL e

Key Parameters
Core Specifications
Power: 18.5kW (25HP)

Input: 3-phase 380-480V AC (±10%)

Output Current: 38A

Control: DTC (Direct Torque Control)

Overload: 150% for 60s

Brake System (P901)
Continuous Braking: 18.5kW

Peak Braking (60s): 27.75kW

External resistor required

Performance
Speed accuracy: ±0.1%

Torque accuracy: ±1%

Switching frequency: 1-12kHz adjustable

Physical
Dimensions: 245×482×227mm (W×H×D)

Weight: 14kg

Cooling: Forced air

Enclosure: IP21

Certifications
CE, UL, cUL

SIL3/PL e compliant

Key Parameters
Drive Unit
Power: 30kW (40HP)

Input: 3-phase 380-500V AC (±10%)

Output: 60A

Control: DTC (Direct Torque Control)

Overload: 150% for 60s

P901 Brake Chopper
Braking Power: 30kW continuous

Peak Capacity: 45kW (60s)

Requires external resistor

Performance
Speed accuracy: ±0.1%

Torque accuracy: ±1%

Switching freq.: 1-12kHz

Physical
Dimensions: 482×245×227mm (H×W×D)

Weight: 15kg

Cooling: Forced air

IP Rating: IP21

Certifications
CE, UL, cUL

SIL3/PL e compliant